中文
OCEAN FUSION
ABALONE PROCESS ENGINEERS
WHO WE ARE
Ocean Fusion specialises in bespoke process infrastructure and technology. Having started in mainstream food processing, Ocean Fusion migrated to the Abalone Industry which had little to no off the shelf process technology.
PROCESS
TECHNOLOGY
Abalone production is highly labour intensive and highly responsive to process technology that drives yield and productivity. As raw material costs form the largest single expense in production every percentage point improvement goes straight to the bottom line. Yield = Profit.
The many steps in the production chain each hold potential for yield and productivity gain.
Ocean Fusion has designed bespoke equipment and systems that enable both yield improvement and production efficiency. These systems may be modular and installed on an as needs basis.
HIGH YIELD
From the moment abalone is harvested yield is being lost. The variables affecting yield loss are many and synergising the various modules is essential to both reduce yields and to maximise quality. Ocean Fusion can review your current yield data, cross referenced to your resource and an assessment can be made to provide a strong indication of potential yield and labour saving.
HIGH LABOUR
PRODUCTIVITY
Productivity is increased and Labour costs are reduced with each module. Linking the various modules further reduces the labour cost component.
HARDWARE
PRE-PROCESS
MODULE
Prepares abalone for introduction into the production line prior to shucking (removal of meat from the shell).
SHUCKING
MODULE
A system minimising handling, maximising yield and retaining quality.
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WASHING
MODULE
A system minimising handling, maximising yield and retaining quality.
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DOSING
MODULE
Enables controlled dosing of processing aids and specific additives as required by clients. Enables controlled compliance with regulatory authorities of all markets.
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GRADING
MODULE
A system maximising yield and value, while reducing labour costs.
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FILLING
MODULE
Depending upon the pack need, this component maximises efficiency and quality control.
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FREEZING
MODULE
We provide the latest freezing technology to deliver highest quality product.
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RETORTING
MODULE
We provide a range of retort options to deliver automated, safe processing to achieve the highest quality safe product.
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PACKAGING
MODULE
We are able to propose a range of packaging methods pertaining to your specific needs.
ORGANIC WASTE RECOVERY MODULE
Recover all waste and convert to high value use, to maximise your profits and provide an opportunity for product diversification.
SOFTWARE
The entire process can be mapped and linked to provide real time data and traceability to the end user. The result is high product security and maximum yield. The system can be installed in stages to suit the client’s needs.
DATA ANALYSIS
SYSTEMS
With real time data you will be able to monitor your business and respond to factors impacting on your profit such as sales product demand, yield and labour cost.
YIELD
OPTIMISATION
The optimisation package enables you to minimise over-filling/giveaways. You will use the data to make decisions about volume and value.
QUALITY
OPTIMISATION
Each module adds value to the quality chain enabling decisions to made as to the extent of trading quality for yield.
QUALITY
CONTROL
Our systems have inbuilt QC measures which are data logged in real time. This reduces human error and labour cost while increasing customer satisfaction.
REGULATORY
COMPLIANCE
Our team is well versed in global regulatory compliance from local AQIS registration to compliance with importing countries regulations. HACCP and ISO systems are available.
INNOVATION
Innovation drives your business but it is underpinned with low cost, high yield and consistent quality. On this foundation improved margins will provide opportunities for value adding through market leading innovation.